Manufacturing Processes provides a comprehensive introduction to the fundamental techniques used to transform raw materials into finished engineering products. The book explains the principles, methods, equipment, and applications of major manufacturing operations. It covers metal casting processes, including sand casting, mould construction, and pattern design. Various metal joining techniques, particularly welding, are discussed with their equipment and industrial applications. Bulk deformation processes such as forging, rolling, drawing, and extrusion are explained in detail. The book also explores sheet metal forming, material formability, and specialised forming operations. Plastic processing techniques used in manufacturing industrial and consumer products are introduced. Technical explanations are supported by illustrations, comparative tables, and practical examples. Important manufacturing parameters and their influence on product quality are highlighted. The book examines dimensional accuracy, surface finish, material behaviour, and production efficiency. The advantages and limitations of different manufacturing methods are discussed to support effective process selection. Manufacturing economics and resource utilisation are also considered. Emphasis is placed on connecting theoretical concepts with practical engineering applications. The content helps readers understand the relationship between materials, processes, and finished product characteristics. It introduces the importance of quality control and efficient production planning. The book is suitable for undergraduate engineering students, diploma students, educators, and technical professionals. It serves as a valuable resource for academic learning and foundational professional development. The systematic presentation supports a clear understanding of essential manufacturing concepts. Overall, Manufacturing Processes establishes a strong foundation for exploring modern manufacturing technologies, automation, process improvement, and advanced production systems.
About the Authors’
M. Viswanath is an Associate Professor in the Department of Mechanical Engineering at Hindusthan Institute of Technology, Coimbatore. He received his Bachelor of Engineering (B.E.) degree in Mechanical Engineering from Coimbatore Institute of Technology with First Class and subsequently obtained his Master of Engineering (M.E.) degree in Product Design and Development from Anna University, Coimbatore. With more than 18 years of academic experience and over 12 years of industrial experience, he has developed extensive expertise in teaching, engineering practice, and research. His professional experience encompasses various areas of Mechanical Engineering, with particular emphasis on Solid Mechanics, Machine Design, and Fluid Mechanics. He has authored and co-authored six books in the field of Mechanical Engineering, covering subjects such as Computer-Aided Design (CAD), Computer-Aided Manufacturing (CAM), Renewable Energy, and Production Planning and Control. He has also contributed more than 50 research papers to national and international journals and conferences. In recognition of his professional contributions, he has received the Excellent Professional Achievement Award from the Society of Professional Engineers–India. He has also served as an Editorial Board Member of the International Journal of Mechanical Engineering. His academic, industrial, research, and publishing experience reflects his continued commitment to advancing Mechanical Engineering education and professional practice.
Mr. Karthick. P, M.E., (Ph.D) is an Assistant Professor in the Department of Advanced Computing Sciences, at the Academy of Maritime Education and Training (AMET), Deemed to be University, Chennai. With over 10 years of teaching and research experience, He has demonstrated excellence in academia through his consistent contribution to student development, research supervision, and curriculum advancement. He has served as a coordinator for NBA and NAAC accreditation processes, emphasizing his commitment to institutional quality and continuous improvement. He has published two Q1-ranked research papers in Annexure- I Journals and authored 5 books published by reputed national publishers. Additionally, he has 5 technical papers to his credit in national and international journals and has successfully completed the VICT certification course. He has guided several undergraduate and postgraduate research projects, mentoring students in innovative and application-oriented work in the fields of mechanical design, manufacturing systems, and computational modeling. His research interests include Composite Materials, Manufacturing Engineering, and Advanced Computational Applications. Mr. Karthick is dedicated to advancing interdisciplinary research by integrating mechanical sciences with emerging fields such as Artificial Intelligence and Data-Driven Manufacturing.
Mr. R. Ganapathy, M.E., is an Assistant Professor in the Department of Mechanical Engineering at Krishnasamy College of Engineering and Technology, Cuddalore, Tamil Nadu. He earned his B.E. in Mechanical Engineering and M.E. in Manufacturing Engineering from Anna University, Chennai. He possesses more than 10 years of teaching experience along with two years of industrial exposure. His areas of academic and research interest include product design and manufacturing, Quality Engineering, mechanical behavior of materials, and composite materials. He adopts a learner-centric teaching approach that blends theoretical concepts with real-world applications. His pedagogy incorporates problem-based learning, case studies, and project-driven activities to develop students analytical and design competencies. He has taught a wide range of core Mechanical Engineering subjects, including Engineering Drawing, Engineering Mechanics, Strength of Materials, Design of Machine Elements, CAD/CAE, Fluid Mechanics, Dynamics of Machinery, Engineering Materials and Metallurgy, and Manufacturing Technology. He is dedicated to building strong foundational knowledge and nurturing innovative and critical thinking among students.
